Effect of milling parameters on machinability of SA508-3 steel in high-speed milling with uncoated and coated carbide tools

doi:10.1177/09544054231189604

IMR OpenIR

	Effect of milling parameters on machinability of SA508-3 steel in high-speed milling with uncoated and coated carbide tools
	Wang, Qinqiang 1; Zhao, Yong 1; Zhu, Xu 1; Zhang, Jinlong 1; Wei, Zhaocheng 1; Jin, Zhuji 1; Xu, Bin 2; Guo, Jiang 1,3,4
通讯作者	Guo, Jiang(guojiang@dlut.edu.cn)
	2023-08-18
发表期刊	PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE
ISSN	0954-4054
页码	15
摘要	SA508-3 steel is popularly used to produce core unit of nuclear power reactors due to its outstanding ability of anti-neutron irradiation and good fracture toughness. Additive forging is a new technology for manufacturing SA508-3 steel forgings. However, the production efficiency and interface bonding quality of heavy forgings are respectively limited by the processing efficiency and surface quality of substrates in the additive forging process. High-speed milling technology is an effective method for improving machining efficiency and quality. Unfortunately, only a few studies on the milling of SA508-3 steel have been reported. In this study, we studied high-speed milling of SA508-3 steel and compared the cutting performances of uncoated, titanium aluminum nitride (TiAlN)-coated, and Al2O3-coated carbide tools. The tool life and cutting force were evaluated using various milling parameters under dry milling conditions. The wear modes and mechanisms were also investigated. The results show that adhesive wear occurs more frequently in the uncoated carbide tool, whereas coating flaking is predominant in the Al2O3- and TiAlN-coated carbide tools. Furthermore, the Al2O3-coated carbide tool showed better cutting performance than the TiAlN-coated and uncoated carbide tools considering the tool life and surface quality. The tool life of the Al2O3-coated carbide tool reached 200 min and the removed workpiece material was 182 x 103 mm3 under the blunt tool criteria. The study of tool life and wear behavior based on the practical cutting experiments contribute to the improvement of the milling quality and provides a theoretical basis for tool material selection and process optimization in milling SA508-3 steel.
关键词	SA508-3 steel high-speed milling tool life tool wear surface quality
资助者	National Key Research and Development Program
DOI	10.1177/09544054231189604
收录类别	SCI
语种	英语
资助项目	National Key Research and Development Program[2018YFA0702900]
WOS研究方向	Engineering
WOS类目	Engineering, Manufacturing ; Engineering, Mechanical
WOS记录号	WOS:001062058500001
出版者	SAGE PUBLICATIONS LTD
引用统计
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/179112
专题	中国科学院金属研究所
通讯作者	Guo, Jiang
作者单位	1.Dalian Univ Technol, State Key Lab High Performance Precis Mfg, Dalian, Peoples R China 2.Chinese Acad Sci, Shenyang Natl Lab Mat Sci, Inst Met Res, Shenyang, Peoples R China 3.Dalian Univ Technol, Ningbo Inst, Ningbo, Peoples R China 4.Dalian Univ Technol, State Key Lab High Performance Precis Mfg, 2 Linggong Rd, Dalian 116024, Peoples R China
推荐引用方式 GB/T 7714	Wang, Qinqiang,Zhao, Yong,Zhu, Xu,et al. Effect of milling parameters on machinability of SA508-3 steel in high-speed milling with uncoated and coated carbide tools[J]. PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE,2023:15.
APA	Wang, Qinqiang.,Zhao, Yong.,Zhu, Xu.,Zhang, Jinlong.,Wei, Zhaocheng.,...&Guo, Jiang.(2023).Effect of milling parameters on machinability of SA508-3 steel in high-speed milling with uncoated and coated carbide tools.PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE,15.
MLA	Wang, Qinqiang,et al."Effect of milling parameters on machinability of SA508-3 steel in high-speed milling with uncoated and coated carbide tools".PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE (2023):15.